I like what
@Armanr has done. It's classy. If you're not as adept as he is in making a larger cover, there's another way to add the LEDs to your low beam.
What my simple drawing is trying to show is how to make the existing cover work.
- Remove the existing cover (blue).
- Remove the rubber o-ring gasket.
- Drill a hole in the bottom edge (orange). This is why the rubber o-ring is removed.
- Once you have the hole just big enough to put the wire harness for the LED light ballast through...and no more...put the rubber o-ring back on.
- Use Velcro to hold the ballast on the outside of the cover like in the picture below.
This is looking down from the left side of the bike.
The ballast is waterproof, and in fact this is where the Cyclops people put it after my first couple of bulbs failed. I had seen how on the GS bikes, they put the bulb and the ballast inside the cover. Two of their bulbs failed right at the 1 year mark...I think from the heat in the enclosed space. On the third bulb, they put the ballast on the outside. That bulb has been in there, untouched, for about 50,000 miles with no issues.
It's not as classy as making an extended cover...but it'll work. And it'll keep the heat out of the light fixture.
As
@Armanr mentioned, he didn't want to blind oncoming drivers. I think that's great. Being considerate to oncoming traffic is not only nice to them, but also to you. If you blind the oncoming driver...they could run into you. That would ruin your day.
So here are two ads on Amazon that I want to point out some things to look for.
Note how many lumens these two bulbs put out. 36,000 lumens! That's definitely not good. It comes out to 18,000 lumens per bulb, which is definitely in the blinding hot sun category. If you put those in your bike, I hope the first LEO who sees you, writes you a huge ticket. Note also that they are using 120 Watts. Divided in two again, because they are two bulbs, you're using more power for these bulbs than a standard halogen bulb does. If you're trying to find ways to save power...and LED headlights are a great way to do so...these bulbs will leave you with less than you started with for things like heated gear.
On the other hand, here are some I bought in the past.
Note the lumens again. It's 10,000 total lumens or 5000 lumens per bulb. Your standard halogen bulb puts out 1571 lumens, so this is three times brighter. Note also that the bulbs are only using 25W for each bulb. In other words, if you put this in your low beam position, you'd be saving 30W of power to use on something else.
Bigger and brighter is not always better.
Chris