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Discussion starter · #21 ·
Hi Keith,

you are right, for the manufacturer I mentioned.
However, this is not a biggie since you can use any forwarder such as myus.com for example (this is the one I use on a regular basis, works fine with me so far). Basically they receive the parcel and forward it to you.
Alternatively you can pick another brand of bulb, as long as you can get a dimensions of them prior to the purchase.

I can only tell you about the Razir brand (the one I use) as they are freakin' amazing. Some other forum users may have useful experience with other brands?

cheers!
 
FYI.... I have ordered the modified covers from Shapeways last week. The ETA for arrival is April 12th, so once I get these I will make the necessary modifications for the original caps and put some pictures up for that part of the process.
 
Nice mod Blueskip. Do you maybe know if razir led lights came with any homologation certificate? I really like the simplicity of this kit, because most of the ones i looked so far require quite a bit modification on the light system.
 
Discussion starter · #25 ·
Hi ****,

I did not see any paperwork with the Razir Leds when I received them, so I assume there isn't any unless it is available on their website.

I did more photos of the prototype the other day, I'll share there here for those interested into this mod;

cheers,
 
Here is a write up from my experiences in doing this LED install.
DO NOT expect to install these LED bulbs without taking a lot of plastic apart. It is probably possible, but for me I took the headlight assembly off.
First, I got the caps from Shapeways.com, which BlueSkip made (Remi). Use a dremel tool to remove the center material,
then glue them in place. I used a two compound liquid glue. This took less than an hour to complete.


Taking off all the plastic is not hard and only took me 45 minutes to complete. Here are the steps (from Blueskip):
"- remove the saddle
- remove the central cover from the airbox (fake tank alike) you DO NOT
-remove the two black plastic triangles (L&R) from each side of the gauges
-remove the low side fairings (L&R)
- remove the mirrors
-remove the up side fairings (L&R)
-remove the windscreen
- gently pop out the ambient air temp sensor support from the headlight block and leave it hanging from its harness
-turn CCW 90° the little running light support to remove it and leave it hanging from its harness
-gently pull straight out the headlight power connector (oval shaped) from the headlight block. It is connected between the two lights and has a 90° socket.
- unscrew the 4 screws that hold the headlight block onto the front structure. These screws are inserted from front towards the rear into some sort of aluminum clips. Warning: if you see traces of blue thread-lock on the exposed threads, do not attempt to overcome the torque. Instead gently heat the screw tip with a soldering iron for 30s and this would gently loosen the thread-lock without creating damage.
- drop out the headlight assembly"


It seemed that these clips were impossible to place in with these LED lights since the blubs have a big fan behind them, but I used a pair of hemostats to hook the end of the wire retainer onto the proper loop.
NOT easy, but can be done so don't freak out and take your time.

I used 3M outdoor double sided tape to secure the small box for each bulb.
You DO NOT need the resistors supplied to circumvent the CANBUS system. They are not needed. I used zipties to tiddy up in there.


Following the previous directions in reverse will get everything buttoned up. Yes, you will probably need to re position the aim of these bulbs with the nobs after this install.
 
Blueskip - great modification, and righteous 3D modeling skills. I'm adept at old school 2D work, but little seat time doing 3D. Your Shapeways parts are sintered _____? What alloy? Asking because of a similar project, for which heat transfer and structural rigidity are required.

Thanks for posting.
 
Discussion starter · #29 ·
Hi Mark,

thanks!
The parts are laser sintered in polyamid. They could have been sintered into other types of material including metal, but for this application this was the most appropriate solution.

cheers,

Remi
 
Blueskip, great work on this upgrade. I received my parts the other day and installed them (not very hard at all). What a nice improvement over the terrible stock lights. It's much appreciated the work you did to make this possible. Thanks
 
Cyclops led has an H7. I've installed in their h7 led into both low and high beam. You will not need special caps.

http://www.cyclopsadventuresports.com/H7-3200-lumen-LED-Headlight-bulb_p_86.html

For the high beam. Drilled a pattern of holes for venting. One larger hole for the wires to pass and used a rubber grommet to protect the wires. Tucked the control into the side. Cables didn't reach well enough to the controller tuck under

For the low beam. Same as high beam but did have to cut out the little reinforcements to give it s bit more room. Tucked the controller under neath.







Props to Boraaski for bring back a cyclops bulb from e national rally to try. Here are the two GTs side by side. Both with low beams on.

 
Bonjour Remi.
I've sent a couple of PMs but they may not be getting through to you. I've a set of LED lights ready to fit, but could do with a copy of your 3D files so I can print my own on my 3D printer.
Can you help?
\v/
 
Cyclops led has an H7. I've installed in their h7 led into both low and high beam. You will not need special caps.

http://www.cyclopsadventuresports.com/H7-3200-lumen-LED-Headlight-bulb_p_86.html

For the high beam. Drilled a pattern of holes for venting. One larger hole for the wires to pass and used a rubber grommet to protect the wires. Tucked the control into the side. Cables didn't reach well enough to the controller tuck under

For the low beam. Same as high beam but did have to cut out the little reinforcements to give it s bit more room. Tucked the controller under neath.







Props to Boraaski for bring back a cyclops bulb from e national rally to try. Here are the two GTs side by side. Both with low beams on.

So if I understand what you've done correctly, you put the Cyclops "driver unit" on the outside of the headlight unit? I believe you used the term "controller" instead.

Also, are you getting enough cooling with the small holes? If the bulbs are waterproof, could you leave off the caps? Or would that lead to water getting inside the reflector?

Chris
 
With the cyclops bulbs yes, the driver controller unit thing is on the outside. For the high beam it is necessary and for the low because it does get warm. I had several conversations with the cyclops guy and he was saying the bulbs will not get as hot as the halogen. He didn't even think the small holes I put in were even necessary due to the bulb will be running at a lowered temperature than a halogen

Also, do a YouTube search for cyclops and f800. In the video they put the whole thing inside the reflector.
 
I noticed they have three different options for our bikes. Just the bulb for about $65. The high beam bulb and a plastic replacement cap. And the low and high beam bulbs with two replacement caps. From what I see of your installation, the caps aren't needed.

Was there any adapter to ensure the LED bulb was placed in the right place to take advantage of the halogen reflector?

Chris
 
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